Product Overview
The Flip-Flow Screen is a high-efficiency vibrating screening solution purpose-built for wet and sticky materials, specializing in small-to-medium particle size sorting for materials up to 80 mm. It is widely applicable across organic materials, construction spoil, sand and gravel aggregates, and municipal solid waste screening scenarios, serving as a core screening solution for the solid waste processing, aggregate production, and material classification industries.
The equipment features an inclined installation structure. A flywheel exciter generates centrifugal force through rotation, driving the screen body in stable reciprocating motion. Combined with a dedicated flexible screen panel design, the screen mesh continuously relaxes and tensiones under inertial force during operation, creating a dynamic screening effect. Materials smaller than the mesh specification rapidly penetrate the screen panel for discharge, while larger particles are smoothly conveyed along with the screen body vibration to the discharge outlet. This thoroughly resolves industry pain points such as material caking, screen blinding, and incomplete separation common with conventional screening equipment.
The overall equipment design emphasizes ergonomics, featuring a clamp-style bolt-free screen panel mounting system, external dust covers, rubber vibration-damping components, and an electrical overload protection system, balancing operational efficiency with stability and safety. The equipment also offers low noise, impact resistance, and a low failure rate, with simple disassembly, inspection, and maintenance procedures that significantly reduce equipment maintenance costs and manual labor intensity. It is well-suited for long-duration continuous industrial operation with exceptional versatility and practicality.
Core Advantages
Equipped with custom flexible screen panels that perform continuous dynamic flexing during operation, effectively breaking up caked materials and eliminating screen blinding and material retention issues. Mesh sizes can be customized based on customer material specifications and screening requirements, adapting to various lightweight material classification tasks with screening accuracy and operational efficiency far exceeding conventional screening equipment.
The exciter features a modular design, allowing flexible amplitude adjustment by adding or removing counterweights to suit materials of different hardness and moisture levels. Combined with integrated rubber vibration-damping blocks, it efficiently absorbs operational vibration, significantly reducing operating noise. The equipment base experiences minimal vibration amplitude, ensuring smooth overall operation with low wear rates.
The bolt-free clamp-style screen panel fixing structure enables rapid panel removal and replacement without specialized tools. Equipment inspection only requires opening the dust cover for access, with a simple and convenient workflow that effectively reduces equipment downtime and lowers manual maintenance complexity and operational costs.
Equipped with a professional electrical overload protection system. When overloading, abnormal current, or other issues occur, the equipment automatically alarms and shuts down to prevent damage from overload operation. The flexible screen panels deliver excellent wear resistance, corrosion resistance, and impact resistance, adapting to complex operating conditions. The equipment overall exhibits strong durability and extended service life.
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High-Efficiency, Non-Blinding Screening with Exceptional Adaptability
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Modular Adjustability with Stable, Low-Noise Operation
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Easy Disassembly and Assembly with Ultra-Low Maintenance Costs
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Intelligent Protection for Extended Equipment Service Life
Technical Specifications
| Parameter | Specification | Specification | Notes |
|---|---|---|---|
| Model | ZCS1600A | ZCS2065A | - |
| Screen Deck Count | 1 | 2 | - |
| Screen Surface Dimensions (m) | 6.5 x 1.6 | 6.5 x 2 | - |
| Number of Screen Panels | 20 | 38 | - |
| Mesh Size (mm) | 5-40 | 5-40 | - |
| Dimensions (L x W x H) (m) | 7.9 x 3.5 x 2 | 8 x 4.1 x 2.8 | - |
| Processing Capacity (m3/h) | 10-40 | 10-60 | Varies with material properties and screening standards |
| Motor Power (kW) | 15 | 30 | Protection rating IP55 |
| Weight (t) | 7 | 13 | - |
| Applicable Feed Size (mm) | <=80 | <=80 | Dedicated for small-to-medium wet and sticky materials |
Application Scenarios
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Solid Waste Processing: Suitable for screening and classification of municipal solid waste, aged waste, garden waste, and kitchen waste, supporting resource recovery and recycling of solid waste.
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Construction Earthworks: Applicable for fine screening and impurity separation of construction and decoration waste, engineering spoil, backfill soil, crushed sand and gravel, and manufactured sand and aggregate.
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Agriculture and Forestry Organic Fertilizer: Adaptable for classification and screening of organic raw materials such as straw debris, composted organic fertilizer, and biomass materials, improving the purity of finished organic fertilizer products.
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Renewable Resources: Used for size classification of various post-crushing materials and recycled metals, meeting the requirements of precision material sorting production.
Case Studies
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Municipal Solid Waste Processing Project: Multiple Flip-Flow Screens deployed in municipal solid waste and aged waste sorting production lines for precise material screening, effectively separating organic from inorganic materials. The equipment delivers continuous, stable operation with no clogging and minimal failures, significantly improving waste sorting efficiency and supporting harmless and resource-based municipal solid waste treatment.
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Aggregate Recycling Project: Applied in construction and demolition waste crushing and recycled aggregate screening scenarios, classifying recycled aggregates up to 80 mm with precise separation of coarse and fine aggregates. The equipment operates stably with low noise and convenient maintenance, effectively reducing production line operating costs while significantly improving finished aggregate quality.
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Organic Fertilizer Production Project: Used for screening organic materials such as composted straw and dried livestock manure, breaking up caked raw materials and separating impurities. The screening results are uniform and stable, meeting the requirements of large-scale organic fertilizer production, making it a core piece of equipment in organic fertilizer pre-processing production lines.