Product Overview
The Ballistic Separator is a vibrating ballistic sorting solution purpose-built for mixed waste classification, light and heavy material separation, and irregular-shaped material grading. Specializing in shape and density-based differential sorting, it handles all types of mixed solid waste materials across municipal solid waste, construction and demolition waste, aged waste processing, and renewable resource recovery scenarios. It is a dedicated core screening solution for solid waste resource sorting, waste pre-processing, and precision material classification industries.
The equipment features a parallel four-bar ballistic structure design. The drive motor powers the driving and driven shafts with an eccentric crank mechanism, driving the screen panel assembly in a compound up-and-down and forward-and-backward ballistic reciprocating motion. Combined with a dedicated air separation system, it forms a dual operating mode of ballistic sorting plus air separation. During operation, the equipment leverages differences in material density, shape, and hardness to create differentiated motion trajectories for mixed materials: 3D volumetric materials such as stones and plastic bottles are ejected from the rear end of the equipment, 2D flat materials such as films and paper are discharged from the front end, and fine materials such as small stones and debris pass through the screen openings for separation, achieving precise three-way material diversion.
The equipment supports hydraulic angle adjustment from 0 to 20 degrees with customizable screen opening specifications, specifically addressing industry pain points such as chaotic mixed material sorting, inability to distinguish light from heavy materials, high impurity content, and single-mode separation common with conventional screening equipment. The overall equipment features an ergonomic modular structural design with individually replaceable removable screen panel assemblies. It is equipped with a hydraulic adjustment system, external fan dust removal structure, rubber vibration-damping components, and an electrical overload protection system, balancing sorting precision, operational efficiency, and safety. The equipment delivers high throughput, excellent anti-clogging performance, and low operating noise, with simple disassembly and maintenance procedures and a low failure rate, effectively reducing equipment maintenance costs and manual labor intensity. It is suited for long-duration continuous industrial operation in waste processing production lines with exceptional versatility and practicality.
Core Advantages
The equipment adopts a mechanical ballistic plus air separation compound sorting mode, distinct from traditional single-mode screening equipment. It can classify materials based on the dual dimensions of shape and density, precisely distinguishing 2D flat materials, 3D volumetric materials, and fine debris. The continuous ballistic motion of the screen panels prevents material adhesion and accumulation, eliminating screen blinding and material retention at the source. It adapts to thin, light, sticky, and diverse mixed solid waste materials, significantly improving resource recovery rates and sorting accuracy with operational efficiency far exceeding conventional screening equipment.
The screen surface inclination angle supports stepless hydraulic adjustment from 0 to 20 degrees, combined with customizable screen opening sizes, allowing flexible adjustment of operating parameters based on material type, moisture level, and mixing ratio. It adapts to multiple complex sorting scenarios including municipal solid waste, aged waste, and construction and demolition waste. Integrated rubber vibration-damping components and stable drive mechanisms effectively buffer ballistic vibration, reducing equipment operating noise and frame vibration amplitude. The entire machine has a low wear rate and continuous stable operation, ensuring steady production line performance.
The complete machine adopts a split modular design where screen panels, fan assemblies, and transmission components can all be independently disassembled and replaced without full machine teardown, using common tools for routine inspection and component replacement. The equipment frame provides ample maintenance space with a simple internal structure, making troubleshooting, equipment cleaning, and routine maintenance procedures straightforward. This significantly reduces equipment downtime and effectively lowers manual maintenance complexity and production line maintenance costs.
Equipped with a professional electrical overload protection system. When faults such as feed jams, load exceedance, or current anomalies occur, the equipment automatically alarms and shuts down, effectively avoiding risks of overload damage and motor burnout. The equipment frame uses high-strength steel construction with wear-resistant screen panels and a stable, durable transmission structure, suitable for long-term operation in waste processing conditions with heavy dust, abundant impurities, and complex materials. The complete machine has a low failure rate with strong durability and extended service life.
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Dual Ballistic and Air Sorting for Precise Classification with Anti-Clogging Efficiency
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Hydraulically Adjustable Parameters for All Operating Conditions with Smooth, Low-Noise Operation
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Modular Structural Design for Easy Disassembly and Low Maintenance Costs
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Multiple Intelligent Safeguards with Robust Structure for Extended Service Life
Technical Specifications
| Parameter | Specification | Specification | Specification | Specification | Notes |
|---|---|---|---|---|---|
| Model | WT2206 | WT35-338 | WT45-338 | WT60-338 | - |
| Screen Surface Dimensions (m) | 2.2 x 3.4 | 2 x 3.2 | 2 x 5.4 | 2.7 x 5.4 | - |
| Mesh Size (mm) | 30-150 | 30-150 | 30-150 | 30-150 | - |
| Dimensions (L x W x H) (m) | 6.3 x 2.6 x 1.8 | 5.5 x 3 x 2.7 | 7.7 x 3 x 3.2 | 7.7 x 4 x 3.2 | - |
| Processing Capacity (m3/h) | 10-80 | 10-35 | 10-45 | 10-60 | Varies with material properties and screening standards |
| Motor Power (kW) | 18.5 | 11 | 11 | 15 | Protection rating IP55 |
| Weight (t) | 10 | 4.5 | 5.5 | 6.5 | - |
| Applicable Feed Size (mm) | <=350 | <=350 | <=350 | <=350 | - |
Application Scenarios
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Solid Waste Processing: Suitable for screening and classification of municipal solid waste, industrial waste, and recyclable waste, supporting solid waste resource recovery and recycling.
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Aggregate Recycling Projects: Applied in construction and demolition waste crushing and recycled aggregate screening scenarios, classifying construction solid waste up to 350 mm with precise separation of coarse and fine aggregates. The equipment operates stably with low noise and convenient maintenance, effectively reducing production line operating costs while significantly improving finished aggregate quality.
Case Studies
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Municipal Solid Waste Processing Project: Ballistic Separators deployed for precise material screening of municipal solid waste, effectively separating materials. The equipment delivers continuous, stable operation with no clogging and minimal failures, significantly improving waste sorting efficiency and supporting harmless and resource-based municipal solid waste treatment.
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Aggregate Recycling Project: Applied in construction and demolition waste crushing and recycled aggregate screening scenarios, classifying construction solid waste up to 350 mm with precise separation of coarse and fine aggregates. The equipment operates stably with low noise and convenient maintenance, effectively reducing production line operating costs while significantly improving finished aggregate quality.